Alpha XM 6015 Series Operations Instructions

©1997 Alpha TechnologiesXM / XP SERIESUninterruptible Power SuppliesXM 6005 SeriesXM 6007 SeriesXM 6010 SeriesXM 6012 SeriesXM 6015 SeriesTechnical

1. INTRODUCTION1INTRODUCTION1.1 THE XP SERIES UNINTERRUPTIBLE POWER SUPPLYAlpha XP Series Uninterruptible Power Supplies (UPS) are designed for poweri

1. INTRODUCTION21.2 Theory of OperationThe XP Series Uninterruptible Power Supply consists of an XM Series power module,a pole or ground-mount enclos

1. INTRODUCTION1.2 Theory of Operation, continued1.2.2 Inverter (STANDBY) OperationWhen the incoming AC line voltage drops significantly, or a complet

41.3 SPECIFICATIONS1. INTRODUCTION1 At nominal line voltage.*Note: Battery run times are subject to temperature, age and overall condition of batterie

1. INTRODUCTION51.3 SPECIFICATIONS, continuedRegulationInput Voltage (VAC) +/- 15%Input Frequency (Hz) +/- 3%Output Voltage (VAC) +/- 5%Output Frequen

2. FRONT PANEL6THE XM SERIES FRONT PANEL2.12.22.32.4 2.52.1 - APM Automatic Performance Monitor (optional)"Test/Reset" Switch"Not Insta

FRONT PANEL2.1 APM (Automatic Performance Monitor) Status BlockOn units equipped with an optional APM logic upgrade, the XM Series power moduleautomat

8"CHARGE MODE" Switch(Manually sequences charger)"FLOAT" (green) LED(Indicates float charge to the batteries)"EQUALIZE"

2. FRONT PANEL2.3 System Status BlockThe "SYSTEM STATUS" block is broken into three categories to quickly identify thepower supply's op

102.4 Output Current DisplayThe amount of current from the power supply to the load is indicated by the "OUTPUTCURRENT" display. The LED di

CAUTIONRISK OF ELECTRICAL SHOCKCAUTION: TO REDUCE THE RISK OF ELECTRICALSHOCK, AND ENSURE THE SAFE OPERATION OF THISUNIT, THE FOLLOWING SYMBOLS HAVE B

2. FRONT PANEL112.5 Standby Data Display (SDD)The optional, dual-function LED "STANDBY DATA" display is used to keep track ofaccumulated inv

2. SIDE PANELTHE XM SERIES SIDE PANEL121. - AC Power Cord(Connects to the enclosure's convenience outlet.)2. - Standby Status Relay (SSR)White (1

3. SIDE PANEL13SIDE PANEL3.1 AC Power CordThe AC power cord plugs directly into the enclosure’s convenience outlet. Since thepower module does not ha

3.7 Battery Circuit BreakerThe 60 Amp battery circuit breaker is used to disconnect the batteries from themodule's DC circuit. With the breaker

4. STANDARD FEATURES15STANDARD FEATURESXP Series Uninterruptible Power Supplies are available in the following packages:XM Series Power Module with st

OPTIONAL FEATURESThe following options can be ordered factory installed or, in most instances, can befield retrofitted by qualified service personnel.

5. OPTIONAL FEATURES175.7 LA-P (Lightning Arrestor)The LA-P consists of a 350 Joule, Metal Oxide Varistor (MOV). It plugs directly intothe enclosure

5.17 APP60S (Service Power Supply)The APP60S is a portable, non-standby power supply used to provide conditioned ACpower to the load when the main pow

5.23 AC Series (Amp Clamp)Alpha Technologies’ Amp Clamps are designed to protect active and passive equip-ment (such as amplifiers and power inserters

INSTALLATIONTo ensure operator safety:1. Power supplies should be installed only by qualified personnel and in accordancewith applicable electrical co

IMPORTANT TECHNICAL NOTECAUTION:When operating the XP Series Uninterruptible Power Supply,a minimum load of at least 1.0 Amperes (approximately 10%of

6. INSTALLATION6.2 Pole-mount Enclosure Installation (PME and PWE)PME and PWE enclosures are designed to be mounted on wooden poles; however,special b

6. INSTALLATION6.3 Ground-mount Enclosure Installation (UPE and UPE/M)UPE and UPE/M enclosures are designed to bolt directly to a Pedestal Support orc

6.4 Connecting Utility PowerCAUTION: THE FOLLOWING SHOULD BE PERFORMED ONLY BY QUALIFIED SERVICEPERSONNEL AND IN COMPLIANCE WITH LOCAL ELECTRICAL CODE

6.5 Connecting the SPI (Service Power Inserter)Procedure: (Refer to SPI drawing located at the back of the manual)1. Prepare the incoming coaxial cabl

6. INSTALLATION256.6 Power Module InstallationXM Series power modules are placed in the lower-right compartment of PMEenclosures; the upper-right comp

6.7 Battery Installation and WiringWHENEVER INSTALLING OR REPLACING BATTERIES, DO NOT ALLOW LIVE BATTERYWIRES TO CONTACT THE ENCLOSURE OR THE POWER MO

6. INSTALLATIONA402BATTERY TYPE: "A"("FLOAT" Service Batterycontaining gelled electro-lyte acid.) Used for major-ity of Cable TV

6.8 Main Circuit Module Removal and InstallationThe XM Series power module comes with a field-replaceable, main circuit moduleassembly containing the

6.9 Standard Control LogicThe Main Circuit Module assembly comes equipped with circuitry to monitor incomingAC, charge the batteries and control the i

6.9 Standard Control Logic, continued6.9.2 Float and Equalize ChartValues given for 36V systems calculated at 77oF (25oC)Example:If a particular batte

IMPORTANT SAFETY PRECAUTIONSTHE POWER SUPPLY SHOULD BE SERVICED ONLY BY QUALIFIED PERSONNEL.THE POWER SUPPLY CONTAINS MORE THAN ONE LIVE CIRCUIT. EVE

6. INSTALLATION316.10 APM (Automatic Performance Monitor)The APM is a field-replaceable logic upgrade that allows the XM Series power moduleto self-te

XM Series Side Panel with USMS402 S401APM/ USM Logic UpgradeNOTE: THE UNIT CAN CONTINUETO OPERATE AS A NON-STANDBY POWER SUPPLY WITHTHE MAIN CIRCUIT M

6.11 USM (Universal Status Monitor), continued6. INSTALLATION33USM Pin Jumper and Switch LocationsCAUTION: HANDLE ASSEMBLIESWITH EXTREME CARE. CIRCUI

6.11 USM (Universal Status Monitor), continued6.11.1 Parallel ConfigurationsUSM-T (Texscan Vital Signs "TDM-1A" and "RTDM-1A")Des

6.11 USM (Universal Status Monitor), continuedUSM-J (Jerrold "RSM")Designed for systems utilizing Jerrold model “RSM” transponders. Transpo

Status Monitoring Using USM-A6.11 USM (Universal Status Monitor), continued6.11.2 Serial ConfigurationOOHEMPower Supply Power Supply Power SupplyPower

OPERATION7.1 XM Power Module Start-up and TestingOnce connections have been made to the power module, it should be tested for ACLINE and STANDBY opera

7.2 Identifying Modes of OperationIn order to fully understand the power supply functions, it is important to recognize themodes of operation indicate

397. OPERATION7.2 Identifying Modes of Operation, continued7.2.2 Charger Status BlockThe CHARGER STATUS block indicates the battery charging modes: FL

7.2.3 APM (Automatic Performance Monitor) Status BlockOn units equipped with an APM logic upgrade, the power module automatically self-tests the batte

BATTERY CHARGINGALWAYS REFER TO THE BATTERY MANUFACTURER’S RECOMMENDATION FORSELECTING CORRECT FLOAT AND EQUALIZE CHARGE VOLTAGES. FAILURE TO DOSO CO

AC Line cord to enclosure'sconvenience outlet"Jones" connector to enclosure'sSPI (Service Power Inserter)ON/OFF Switch30 VAC / 60

Preventive Maintenance using the optional DataLoggerXM Series Power ModuleBy automating data retrieval, log entry and consistent data formatting, over

MAINTENANCEMaintenance should be performed every three to six months. If the power module fails toperform a specific function, refer to the troublesh

8.3 Check Battery Voltage Under LoadThis is the most accurate method to determine the condition of the batteries.CAUTION: Weak or severely discharged

8. MAINTENANCE8.8 APM Manual Self-testOn units equipped with the APM (Automatic Performance Monitor) logic upgrade, self-test can be manually activate

TROUBLE-SHOOTING AND REPAIRThe trouble-shooting guide is designed to display typical symptoms, causes andsolutions, starting with the most obvious and

9. TROUBLE-SHOOTING AND REPAIR9.3 Common Parts for XP Series Uninterruptible Power SuppliesAlpha Part Number DescriptionREPLACEMENT PARTS FOR PLUG-IN

9. TROUBLE-SHOOTING AND REPAIR489.4 TROUBLE-SHOOTING GUIDESYMPTOM PROBABLE CAUSE REMEDYNo output to cable; Utility power outage. Use voltmeter to veri

9. TROUBLE-SHOOTING AND REPAIR499.4 TROUBLE-SHOOTING GUIDE, continuedSYMPTOM PROBABLE CAUSE REMEDYLow output voltage when Defective inverter Replace

9.4 TROUBLE-SHOOTING GUIDE, continuedSYMPTOM PROBABLE CAUSE REMEDYIncorrect, or no float or Battery breaker off. Switch battery breaker on.equalize ch

Table of Contents1. INTRODUCTION 11.1 The XP Series Uninterruptible Power Supply1.2 Theory of Operation1.2.1 AC (LINE) Operation1.2.2 Inverter (STANDB

10. WARRANTY51WARRANTY.Alpha Technologies, Inc., provides a LIMITED WARRANTY covering the performanceof its Broadband products. The terms and conditi

Printed in the USA 017-039-B0-006 06/99USA & LATIN AMERICAAlpha Technologies3767 Alpha WayBellingham, WA 98226Tel: (360) 647-2360Fax: (360) 6

iiTable of Contents, continued4. STANDARD FEATURES 154.1 XP6005 Series Uninterruptible Power Supplies4.2 XP6007 Series Uninterruptible Power Supplies4

iiiTable of Contents, continued7. OPERATION377.1 XM Power Module Start-up and Testing7.1.1 AC Line Operation (LINE POWER)7.1.2 Inverter Operation (STA

ivTable of Contents, continuedILLUSTRATIONS (contained in the manual)XM Series Front PanelAPM Status BlockCharger Status BlockSystem Status BlockOutpu